Shears Titanium
Shears Titanium

Analyzing the oil analysis reports

The oil analysis report is an essential tool for running a smooth operation. Going deeper than the summaries of reports and able to analyze the oil analysis report can help prevent damage to equipment and removal of unnecessary equipment.

Interpreting an Oil Analysis Report
When all else fails, read instructions. It is well-established rule of last resort, if we build a child's toy or try to run the latest electronic device. The oil analysis reports are the instructions for the proper functioning of equipment.

The manuals have been written today are reduced to five steps starting fast with great photos. reports of oil analysis begins with summaries and problems Red Letter critical alerts. A performer in the oil analysis looks at the immediate lubricant box in the upper right and the state machinery in the reports Oil analysis. Eyes and then tend the summary of the oil sample and the problems encountered during the analysis of the oil. Here, readers of the newsletter oil analysis you can understand what the basic graphics of individual tests.

The oil analysis report, however, many say that the rapid diagnosis can be offered by the digitization of red cards and watching the colorful graphics. Reading a report oil analysis can be daunting and sad at least I know what you read. You also need to analyze the report of oil analysis, knowing hardware and correctly interpret the results

Here are some checkpoints to cover when you read an oil analysis report

Read the name
When you open your reports, make sure they are just that, in their reports. They can make mistakes, make sure the analysis report Oil has your name, company name, the identification unit, the manufacturer model and type of unit or component. Search for the manufacture of lubricants and the type, viscosity grade oil in the unit, taking into account the time the unit was repaired, and if the oil has been changed or makeup oil added

Now that you know that the reports of analysis is yours It is time to know what is flowing around your device. It is time to read the report of oil analysis

Read the oil analysis
You should be able to see a quick summary of the status of their oil with a simple glance to your oil analysis report. You should be able to quickly see the problem area on your disk, the evil is the problem, and proposed an action plan based on information provided in his brief analysis of oil.

Look closer to his oil analysis report. Understand that the analyst is looking for oil in hundreds of samples per day and could be mistaken or misunderstood some details of its unity and its data. Learn to read your report of oil analysis and know your machine will eliminate confusion results. When all else fails, read carefully the report of oil analysis

The analysis of the oil analysis involves understanding the elements resulting in oil and at what level. You can read the level of the oil sample viscosity, the water found in oil, and acidity (TAN) in your oil analysis report.

Read items
Read items circulating in the oil. Some elements are supposed to be there. Other elements of the oil is collected as the flow of oil and projections on the different components and surfaces of the machine. Some simply refuse to fall into the oil pan. No matter how contaminants into oil, which are dragged into the oil and wear metal case.

The key to the oil analysis reports elemental analysis. There is much information in your oil analysis report on the behavior of wear, contaminants from entering in the system, and the necessary service.

You should ask questions when reading your report Oil Analysis: What does this mean? When pollutant waste is your unit? What I am trying to help me see What is happening in my unit? I am looking at particulate matter Articles from additives or be taken as the oil flow, or falling debris in the unit?

These elements are often the cause of the wear components of iron, chromium, aluminum, copper, lead, tin, nickel, molybdenum, antimony, silver, titanium and manganese. In his report of oil analysis, some elements are highlighted as copper or iron and attention.

Elements found in the oil sample measured in parts per million (PPM) - a very small amount. A single MPC is equivalent to 0.0001%. To put this in perspective, it is 10,000 ppm equivalent to 1.0%. Concentrations in the oil analysis reports will be MPC PPMS hundreds.

The tests, conducted an analysis of the oil find elements that float in the oil include spectroscopy ICP particle counting, FT-IR, and analysis Ferrography.

The ICP Spectroscopy
This test measures the concentration of wear metals, metals and metal contaminants additive. In an attempt to analyze oil reproducible, an oil sample dilution is sprayed with an inert gas (argon) to form an aerosol. This is magnetically induced to form plasma at 9000 ° C. The high temperature causes the metal ions to take on energy and release new energy in the form of photons. A spectrum of different wavelengths is created for each element. The instrument quantifies the amount of energy and determination of the concentration in parts per million (ppm) of 20 elements present in the sample.

The number of particles
Measuring the size and number of particles in the oil sample and is measured in microns using the principle of fluid flow decay. Principle Fluid Flow Decay means oil passes through a screen of known mesh (10 microns) and the time needed to connect to the screen is measured.

Bring on the machine, measured in microns, the amount of points ferrous wear in a sample. Big Iron is a measure of the particles larger than 5 microns and abnormal wear. Small Ferrous is a measure of particles smaller than 5 microns Normal wear and friction.

The FT-IR
This is to measure the chemical composition of the sample oil and gives a overall degradation of oil. Each element has a unique signature infrared. The armor of the oil is controlled using a transform Fourier infrared (FTIR). These companies are generally common contaminants and degradation products unique for a special lubricant.

Ferrography analytical
This allows an analyst to examine the oil wear particles present in a sample visually. Samples oil are passed over a glass slide, where ferrous wear particles in oil to the surface due to the magnetic plate attracts ferrous particles. The particles are aligned forming a ferrogram. An oil analyst visual training to determine the severity of the wear disk using a microscope to classify particles by size, shape, and metallurgy.

Read viscosity
Viscosity is the most important physical property of oil. viscosity resistance test measures oil flow at a given temperature. Viscometer is the measurement tool. A "U" shaped tube is oil. The tube is immersed in a constant temperature bath. As it heats the oil flows into the pipe and the other side. The number of seconds that the oil flows through the output is measured. The viscosity in centistokes (CSt) is the second factor multiplied by the tube. A measure of the anomalous viscosity (+15%) is a sign that there is a problem.

Increase oil viscosity may be due to the effect of oxidation, contamination or the addition of a product with high viscosity. Increasing viscosity are a concern, but decreases the viscosity are a major concern. It decreases the viscosity may be due to some kind of dilution pollution, a mechanical failure rate of the viscosity or the addition of viscosity. It decreases the viscosity are important because they wear quickly. Lower levels of viscosity may be due to water pollution.

Read water
Water Pollution is a common problem in many systems. It is a rare engines due to high temperatures. In engines, however, Water is a common problem.

The Karl Fischer water test is used in the analysis of oil to its accuracy. Water Pollution is often visible due to clouds or the composition of milk and oil water emulsion.

Water problems may come from the cooling condensation, environmental issues, or cleaning solutions. Measuring water content in some oils metallic additives cause false reports when there is little or no presence of water. If in doubt use another test.

Read acid
The acid is useful in controlling acid accumulates in the oils due to oxidation degradation. An oil analyst should know that the acid base line is the new oil determine when the acidity (TAN) has increased to such an extent that it is time for an oil change. When your oil analysis red flag is acid levels, the oil must be changed or "sweetened" with an addition of a new product. acid oxidation up and promote corrosion of metals, finally.

Understanding your oil analysis reports allow you to maximize your oil analysis program. When all else fails, read the report of oil analysis, the name, elements, viscosity, water, and the acidity index to keep your equipment fully operational. A smooth operation.

About the Author

Mike has been with Insight Services for 14 years, currently managing the marketing and sales efforts for the company. Insight Services is an industrial oil analysislab located in Cleveland, OH. They excel in same day turnaround and exceptional customer communication.

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